What are some common effects of misalignment?

Misalignment in machinery is a significant issue that can lead to various types of failures and damages. When components are not aligned correctly, it creates additional stress on the parts involved, leading to a cascade of negative effects.

Bearing failures occur because misalignment causes uneven loads on the bearings. This can result in excessive wear, heat generation, and ultimately bearing failure. The reliability of the entire machine can be compromised if bearings do not perform as intended.

Damaged seals are another consequence of misalignment. When components shift out of their proper alignment, the seals designed to prevent leaks may no longer sit correctly. This improper seating can create gaps that lead to fluid leaks, contamination, and decreased operational efficiency.

Shaft and coupling damage arises similarly due to the added stresses and forces generated by misalignment. The shafts and couplings are not designed to handle these additional stresses, which can lead to bending, shearing, and eventual failure of these components.

All of these effects are interconnected, showcasing that misalignment can contribute to a broad range of failures within a mechanical system, thereby making it critical to address alignment during installation and maintenance.